EPS stator automatic line is mainly used to produce stator for automobile EPS motor. Modularized design, beat 16~30s (some equipment can be added according to customer’s demand to reach the predetermined beat), only 3 people are needed in the whole line, and the interval of material change is 2 hours. Equipped with in-station inspection system, the product quality is greatly improved.
Application Directions:Manufacture of stator for automotive EPS motors.
Production line features:Modularized design, beat 16~30s (can increase some equipments to reach the predetermined beat according to customer’s demand), only 3 people are needed in the whole line, and the interval of material change is 2 hours. Equipped with station inspection system, which greatly improves product quality.
Technical characteristics:
1.Winding balance rate of more than 90%;
2.The winding machine can realize multi-link winding;
3.Winding tension can be adjusted in multiple stages, with automatic drawing of tension curve function;
4.Can cover φp0.9-2.0mm range wire diameter; tensioner tension range 0-20kg;
5.Paint stripping of winding wire adopts laser type paint stripping, with good position control and no screw threads on the surface after paint stripping, which guarantees the stability of subsequent welding process;
6.Adopt full squirrel cage type following fixture, which can well guarantee the roundness of the motor after splicing and welding as well as the tooth groove torque after loading;
7.Connector automatic loading and assembly;
8.Resistance welding automatically compensates in real time according to the welding result to improve the welding quality;
9.The heat jacket adopts PID control to minimize the production of defective products such as aluminum shell heating bubbles;
10.MES can easily query equipment parameters and trace production records.
Staffing:A total of three operators are required: one for loading, one for packing, and one for manual welding of wire harnesses.
Production Line Advantage:The production line can improve production efficiency, reduce production costs, reduce manual intervention, ensure product quality, and has the advantages of high efficiency, stability, reliability, automation and so on.
The automated processes in the production line include automatic core loading, winding, rounding, laser welding, intermediate busbar installation, copper row welding, and performance testing. The entire line is staffed by three operators. All materials are tracked and managed by serial and batch numbers. All equipments of the whole line are equipped with MES system, which can control the information of planning, scheduling, quality, process and device operation in real time, so that all relevant departments can find out the problems and solve the problems in time. The line has the function of automatic fault detection and error reporting, and all the moving and wearing parts are modularized, which is convenient for maintenance and replacement. The operation interface is friendly and easy to use, and there is a service life management function for consumable equipment, which will automatically remind the equipment to be replaced when the service life is approaching.
Máquinas equilibradoras JZABM
